Machining Capacities

Beside the design and production of all standard tools and special tools as well as reconditioning and modifications of used press brake tools and shear blades we also offer a wide range of mechanical machining and hardening to our customers.

Machining of your work-pieces can be done with accuracy of up to 2/100 mm.

Materials / Steel qualities

  • Steel, mainly 1.2312
  • C 45
  • 1.2379
  • 1.2631
  • 1.2842
  • all kind of plastics (details to be agreed upon)
  • Ampco–Metals
  • Stainless steel (details to be agreed upon)
  • aluminium
  • copper, brass
  • please ask for more details

Planing

In total, our company is working with 14 planing machines with different lengths and widths. On these, machining can be done with a length of up to 9.000 mm in one piece and width of up to 770 mm.

Further, our production is equipped with a CNC controlled planing machine for special demands with a length of up to 4.500 mm

Grinding

  • Several flat-grinding machines, horizontal, machining can be done up to 6.200 mm length, width of 330 mm and height of 220 mm
  • Circumferential grinding, vertical, machining can be done up to 6.200 mm length, width of 700 mm and height of 700 mm
  • Profile grinding, machining can be done up to 4.200 mm length, width of 400 mm and height of 400 mm

Milling

CNC-equipped milling machines, machining can be done up to 6.500 mm length, width of 1.000 mm and height of 1.000 mm Drilling Drilling center with machining capability up to 6.000 mm length and 200 mm width

Sawing

With our special dimensioned sawing-machines we can sectionalize workpieces up to 820 x 500 mm respectively round stock with a diameter of up to 500 mm

Hardening alternatives

We offer different kind of hardening for our tools depending on their dimensions and use:

  1. Laserhardening up to 55 – 60 HRc all shapes possible, even 3 D, up to 9.000 mm and 10 tons weight of the workpiece, hardening with high depth possible
  2. Nitriding up to 700 HV5 up to 7.500 mm in one length, depth of up to 0,3 mm in tool steels possible
  3. Induction hardening up to 4.500 mm in one length, very deep hardening
  4. Through-hardening of shear blades up to 6.000 mm in one length, depending on material between 48 up to 64 HRc

Final check, test-bending, function tests

Our company owns a press brake machine, built in year 2008, with pressure force of 240 tons and bending length of 4.080 mm, daylight 700 mm. By that, we are able to check all special tools designed and produced by us in duty. ­

Hobel ­ ­

Plan­i­n­g - well proven technology with big advantages with long workpieces­

  • Almost distortion-free machining,
    because - other than during the milling - no heat is inducted into the workpiece. All the heat is dissipated through the metal chips, and the workpiece remains cold
  • For certain applications more cost effective due to reduced set-up time
    Workpiece can be machined completely in 2 –3 clampings.
  • Lower tool cost resp. shorter machining time
    Planed profiles are often cheaper compared to milling, because no expensive special form cutters or drawn-out line-by-line ­milling are necessary. Instead, the contours can be planed with our in-house shape-ground tools.

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